Industrial jewels for nozzle orifice

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Product introduction
Product details

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Industrial artificial sapphire and ruby are gem-quality synthetic forms of Al2O3 or Corundum with a hardness of 9 on the Moh's hardness scale which is second only to diamond, they are extremely durable and wear resistant, besides, they features zero porosity, high degree of polish, heat resistant, low friction coefficient, chemical inertness and shock resistant. The durability and hardness of corundum makes synthetic ruby and sapphire resistant to abrasion and damage, thus, they are quite suitable to work under ultra-high pressure water environment and are adopted for orifice of nozzles including water-jet nozzle, spray nozzle, Ultra-dry fog nozzle, pin jet nozzle, needle jet nozzle and trim squirt nozzle.


Synthetic ruby orifice and synthetic sapphire orifice are nearly identical, they are the same hardness, same wear resistant, same sliding co-efficient of friction, same everything, except for the color. White sapphires are inherently transparent and more convenient for a visual inspection with a naked eye via microscope.


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Other hard materials can also be adopted to make nozzle orifice, but synthetic ruby and sapphire are the best choice. You can refer to the approximate abrasion resistance ratios comparing to other materials as below:


Spray Nozzle Material

Resistance Ratio

Aluminum

1

Brass

1

Polypropylene

1-2

Steel

1.5-2

Monel

2-3

Stainless steel

4-6

Hastelloy

4-6

Hardened stainless steel

10-15

Stellite

10-15

Silicon carbide (nitride bonded)

90-130

Ceramics

90-200

Carbides

180-250

Synthetic ruby or sapphire

600-2000


Unique Characteristics of Synthetic Ruby and Sapphire

Single crystal

High thermal conductivity

Zero porosity

Heat resistant

Low friction coefficient

Chemical inertness

High polish attainable

Long life

Extreme hardness

Low specific gravity

Wear resistant

High refraction index

Non-magnetic

Shock resistant

High dielectric strength

Corrosion resistant


Physical property

Crystal lattice: hex-sided monocrystalline
Chemical composition: Al2O3
Purity: 99.99%
Percentage: 3.99 - 3.98

Mechanical property

Hardness: Mohs class 9, Knoop hardness=1700kg/mm2
Elasticity modulus: 3.5X106 to 3.9X106kg/cm2
Pressure-resistance: 2.1X104 kg/cm2
Tensile strength: 1.9*103 kg/cm2

Thermal property

Melting point: 2050°C
Specific heat: 0.18(at 25?)
Soften point: 1800°C
Thermal expansion: 6.7*10-6 // C-axis 5.0*10-6?C-axis

Chemical property

Acid- and alkali-proof: can not be eroded by acid or alkali, but hydrofluoric acid.

Electrical property

Electric constant:7.5 to 10 electric constant
Impedance:1011O/cm at 500?, 106O/cm at 1000?, 103O/cm at 2000?,

Optical property

Refractive index:1.769 // C-axis,1.760 ?C-axis, 0.5893µm
Visible light: fine
Infrared ray:85% 0.75 - 4µm, 70% 4.7µm, 50% 5.2µm
Ultraviolet ray:80% 0.4-0.3µm, 60% 0.28µm, 50% 0.2µm

Wide variety of micro magnet